LEADING COPPER NICKEL 90/10 & 70/30 COLLAR MANUFACTURER & EXPORTER — ISO 9001:2015 CERTIFIED

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Manufacturer, Exporter & Supplier of Copper-Nickel 90/10 & 70/30 Welding Neck Collar — DIN 86037 · EEMUA 145 · ASME B16.5

Sunflex Metalloy
sales@sunflexmetal.net +91 99306 14545

Copper Nickel Welding Neck Collar — CuNi 90/10 & CuNi 70/30

Manufacturer, Supplier & Exporter of Copper-Nickel Welding Neck Collars in UNS C70600 (CuNi 90/10 / CW352H / CuNi10Fe1Mn) and UNS C71500 (CuNi 70/30 / CW354H / CuNi30Mn1Fe) conforming to DIN 86037, EEMUA 145, ASME B16.5, ASTM B466, EN 1092-1, JIS, ISO, MIL-T-16420, NAVSEA T9074 and NORSOK standards.

Copper Nickel Welding Neck Collar — Product Overview

A Copper Nickel Welding Neck Collar is a precision-forged and machined fitting welded directly to the end of a CuNi pipe, providing the wetted, corrosion-resistant contact face that mates with a low-cost carbon steel or stainless steel loose/backing flange — commonly known as a Van Stone or composite flange assembly. This design is the industry-standard, cost-effective way to specify Copper-Nickel piping systems: only the collar (the part in contact with seawater) is manufactured in expensive CuNi 90/10 or CuNi 70/30 alloy, while the structural backing flange can be a lower-cost material, delivering significant material cost savings without compromising corrosion performance.

As a leading Copper Nickel Collar Manufacturer, Supplier and Exporter in India, Sunflex Metalloy produces Welding Neck Collars to DIN 86037 and EEMUA 145 — the two most widely referenced international specifications for CuNi welding neck collars used with loose flanges — as well as to ASME B16.5 hub and facing dimensions on request. Every collar is forged from certified CuNi 90/10 (UNS C70600) or CuNi 70/30 (UNS C71500) billet and CNC-machined to achieve the specified bore, hub length, back-face and raised-face finish.

Every Copper Nickel Welding Neck Collar batch is inspected and tested in our in-house laboratory and supplied with a complete EN 10204 3.1 Mill Test Certificate covering chemical analysis, mechanical testing, dimensional inspection, hydrostatic pressure test and PMI results — making Sunflex Metalloy a trusted Copper Nickel Collar Manufacturer, Supplier, Exporter, Stockist and Dealer for marine and offshore buyers worldwide.

Welding Neck Collar — Quick Specs

Material: CuNi 90/10 / CuNi 70/30

UNS: C70600 / C71500 / C70620 / C71640

EN: CW352H / CW354H

DIN: CuNi10Fe1Mn (2.0872) / CuNi30Mn1Fe (2.0882)

Standards: DIN 86037 · EEMUA 145 · ASME B16.5

Size: ½" (DN15) to 48" (DN1200) NB & Custom

Pattern: Standard Pattern (DIN 86037 / EEMUA 145)

Pressure: Class 150 to Class 2500

MTC: EN 10204 3.1 supplied

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Welding Neck Collar — Image Gallery

Copper Nickel Welding Neck Collar CuNi 90/10 UNS C70600 DIN 86037
CuNi 70/30 Welding Neck Collar UNS C71500 EEMUA 145
Copper Nickel Stub End Welding Neck Collar Batch Production
Copper Nickel Collar Manufacturing – Sunflex Metalloy Factory

Chemical Composition — Welding Neck Collar (ASTM B466 / EN 1092-1)

ElementCuNi 90/10 — UNS C70600 (CW352H / CuNi10Fe1Mn)CuNi 70/30 — UNS C71500 (CW354H / CuNi30Mn1Fe)
Copper (Cu)Remainder (min 86.5%)Remainder (min 65.0%)
Nickel + Cobalt (Ni + Co)9.0 – 11.0%29.0 – 33.0%
Iron (Fe)1.0 – 1.8%0.40 – 1.0%
Manganese (Mn)0.5 – 1.2%1.0% max
Lead (Pb)0.05% max0.02% max
Carbon (C)0.05% max0.05% max
Sulphur (S)0.02% max0.02% max
Zinc (Zn)1.0% max0.50% max

Mechanical Properties — CuNi 90/10 & 70/30 Welding Neck Collar

PropertyCuNi 90/10 (UNS C70600)CuNi 70/30 (UNS C71500)Test Standard
Tensile Strength (UTS)275 MPa min (40 ksi)380 MPa min (55 ksi)ASTM E8 / ISO 6892-1
Yield Strength (0.2% PS)105 MPa min (15 ksi)170 MPa min (25 ksi)ASTM E8 / ISO 6892-1
Elongation (in 50 mm)30% min30% minASTM E8 / ISO 6892-1
Hardness45 HRB max65 HRB maxASTM E18 / ISO 6508
Density8.94 g/cm³8.95 g/cm³
Modulus of Elasticity135 GPa150 GPa
Thermal Conductivity40 W/m·K29 W/m·K
Melting Point (Approx.)1100°C1170°C

Dimensions & Size Range — Copper Nickel Welding Neck Collar

NPS (inch)DNHub O.D. (mm)Flange Face O.D. (mm)Overall Length (mm)Min. Wall (mm)
1/2"DN1521.390381.65
3/4"DN2026.7100381.65
1"DN2533.4110511.65
1 1/2"DN4048.3135571.65
2"DN5060.3150641.65
3"DN8088.9190793.05
4"DN100114.3230903.05
6"DN150168.32801083.4
8"DN200219.13451213.76
10"DN250273.04051334.19
12"DN300323.94851464.57
16"DN400406.45801654.78
20"DN500508.07151875.54
24"DN600609.68402106.35

* Dimensions are indicative and manufactured to the purchaser's drawing / applicable standard (ASME B16.9, MSS SP-43, MSS SP-75, DIN 86037). Custom sizes, special wall thicknesses and non-standard face preparations manufactured on request. Full certified drawings issued on order confirmation.

Standards & Specifications — Copper Nickel Welding Neck Collar

DIN 86037 – Welding Neck Collar
EEMUA 145 – Loose Flange Collar
ASME B16.5 – Pipe Flanges
ASME B16.9 – Butt Weld Fittings
ASTM B466 – Seamless CuNi Pipe
ASTM B467 – Welded CuNi Pipe
EN 1092-1 – Flanges
EN 12449 / EN 12451
DIN Van Stone Collar
JIS Stub End / Lap Joint Collar
ISO Lap Joint Stub End
BS 2871 / BS EN 12449
MIL-T-16420 – Military CuNi
NAVSEA T9074 – Naval Standard
DEF STAN – UK Defence Standard
NORSOK – Offshore Norway
UNS C70600 / C71500
CW352H / CW354H
CuNi10Fe1Mn / CuNi30Mn1Fe

Applications of Copper Nickel Welding Neck Collars

Marine Shipboard Piping Systems
Seawater Cooling Systems
Offshore Oil & Gas Platforms
Naval & Defence Vessels
Desalination Plants (MSF/SWRO)
Power Generation Condensers
Fire Main Piping Systems
Chemical & Petrochemical Process Piping

Manufacturing Process — Welding Neck Collar

1

Material Sourcing

Prime-grade CuNi 90/10 / CuNi 70/30 billet sourced from certified mills. Incoming chemical composition verified by PMI (XRF) and spectrochemical analysis before production.

2

Forging to Collar Blank

Billet heated and forged using hydraulic presses to the welding-neck collar blank geometry, ensuring superior grain flow and eliminating internal voids for maximum structural integrity at the weld root and sealing face.

3

CNC Machining

Collar blanks machined on CNC turning and boring centres to achieve the precise bore diameter, hub length, back-face flatness and raised-face finish specified in DIN 86037, EEMUA 145 or ASME B16.5.

4

Testing & Inspection

100% dimensional check, hydrostatic pressure test, spectrochemical chemical analysis, mechanical testing (tensile / hardness), visual inspection and PMI. EN 10204 3.1 MTC issued.

Frequently Asked Questions — Welding Neck Collars

What is a Copper Nickel Welding Neck Collar used for?

A Copper Nickel Welding Neck Collar is welded onto the end of a CuNi pipe to create the wetted sealing face of a flanged joint, while a separate loose backing flange (carbon steel, stainless steel, or CuNi) clamps it in place. This Van Stone-style assembly is the standard, most economical way to specify corrosion-resistant flanged connections in marine and offshore CuNi piping systems.

Which standards govern Welding Neck Collar dimensions?

Sunflex Metalloy manufactures Copper Nickel Welding Neck Collars to DIN 86037 and EEMUA 145 — the primary international references for CuNi collars used with loose flanges — as well as ASME B16.5, ASTM B466, EN 1092-1, JIS, ISO, MIL-T-16420, NAVSEA T9074 and NORSOK on request.

What is the difference between a Welding Neck Collar and a Stub End Collar?

The terms are closely related: a Welding Neck Collar (per DIN 86037/EEMUA 145) and a Stub End (per ASME B16.9/MSS SP-43) both describe a short CuNi hub piece welded to pipe and used with a loose backing flange. 'Welding Neck Collar' is the common European/marine terminology, while 'Stub End' is the common ASME/American terminology for the same functional component — Sunflex Metalloy manufactures both naming conventions to the applicable standard.

Can Welding Neck Collars be supplied in custom sizes?

Yes. In addition to standard sizes from ½" NB (DN15) to 24" NB (DN600), Sunflex Metalloy manufactures Welding Neck Collars up to 48" NB (DN1200) and in custom hub lengths, bore diameters and face preparations based on the purchaser's drawing.

Request a Quote for Copper Nickel Welding Neck Collars

Share your size, grade (CuNi 90/10 / CuNi 70/30), applicable standard and quantity for a competitive quotation with EN 10204 3.1 MTC.

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Other CuNi Collar Products

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→ CuNi Stub End Collar

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→ CuNi Long Stub End Collar

→ CuNi Composite Flange